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Multiple Effect Evaporators

Multiple Effect Evaporators Specification

Sealing
Mechanical Seal

Pressure
0.8 - 1.5 kg/cm (steam) in 1st effect

Condition
New

Process
Evaporation / Concentration

Power Source
Electric

Application
Pharmaceutical, Chemical, Dairy, Food Processing Industries

Material
Stainless Steel 304/316

Dimension (L*W*H)
Customizable as per requirement

Weight
Varies as per design (Typically 2 to 15 tons)

Power(W)
Depends on configuration, typically 2 - 25 kW

Voltage
415 V

Operation Type
Automatic / Semi-automatic

Installation
On-site with foundation support

Utilities Required
Steam, Cooling Water, Compressed Air, Electricity

Number of Effects
2 to 6 (as per process needs)

Vapor Separator
Cyclonic Type

Safety Features
Pressure Relief Valve, Level Sensors, Overload Protection

Feed Capacity
500 to 30,000 LPH

Cleaning System
CIP (Clean-in-place) System

Heat Exchanger Type
Shell & Tube / Plate Type

Control Panel
PLC/HMI Based

Product Outlet
Sanitary Designed Discharge Valve

Final Concentration
Up to 70 Brix (depending on feed)

Vacuum Type
Steam Jet Ejector / Liquid Ring Pump

Surface Finish
Mirror / Matt Finish

Noise Level
<75 dB

About Multiple Effect Evaporators

Advantages of Multiple Effect Evaporators:

Cost-Effective Operations

Our products are manufactured completely in our own manufacturing sector. The products are 100% from the original material which was bought at reasonable prices and are sold to you with a relatively absolute market price which mainly is the product purchased.

We are A p Engineers, our company was established in 1995. With a heap of trusted customers and manufactured products working at their best with our services.

Please do contact us if you require the product or service from our end. We are always ready to help you.

Advanced Evaporation Technology

Multiple Effect Evaporators optimize thermal efficiency by leveraging multiple stages, thus minimizing energy consumption. Advanced features like a cyclonic vapor separator and PLC/HMI-controlled operations ensure precise process management and product consistency, supporting a range of applications from pharmaceuticals to food processing.

Sanitary and Safe Design

Constructed from high-grade stainless steel (304/316), these evaporators integrate sanitary discharge valves and mechanical seals to maintain product integrity. Safety is assured with pressure relief valves, overload protection, and noise control, making them suitable for hygienic and sensitive industrial environments.

Flexible Configuration and Automation

Designed for flexibility, the evaporators offer various options, including shell & tube or plate type heat exchangers, mirror or matt finishes, and automated or semi-automated operation. The system includes a CIP cleaning mechanism and PLC/HMI control, facilitating easy customization and ensuring efficient, safe operation.

FAQs of Multiple Effect Evaporators:

Q: How does a Multiple Effect Evaporator improve energy efficiency in processing industries?

A: By operating across 2 to 6 effects, the evaporator utilizes vapor generated from one stage to heat the next, significantly reducing overall steam consumption. This staged evaporation minimizes utility costs, making it energy efficient for large-scale manufacturing.

Q: What types of products can be processed using these evaporators?

A: They are suitable for the concentration of liquids in pharmaceutical, chemical, dairy, and food processing industries. The system can handle feeds of varying viscosities and achieve final concentrations up to 70 Brix, depending on the initial composition.

Q: When is it recommended to choose automatic versus semi-automatic operation?

A: Automatic operation is ideal for continuous large-scale processes requiring minimal human intervention and precise control, whereas semi-automatic modes offer flexibility for smaller batches or where manual adjustments are preferred during operation.

Q: Where can the evaporator system be installed and how is installation supported?

A: Installation is carried out on-site with proper foundation support, suitable for various industrial facilities across India. Customizable dimensions enable seamless integration into existing infrastructure, with professional service available from manufacturers and suppliers.

Q: What safety features are included with these evaporators?

A: The system incorporates multiple safety mechanisms, including pressure relief valves, level sensors, overload protection, and noise control measures (<75 dB), ensuring reliable and safe operation in demanding production environments.

Q: What is the process for cleaning and maintenance?

A: A Clean-in-place (CIP) system is integrated, allowing automated and thorough cleaning without dismantling any parts. This feature assures hygiene, reduces downtime, and supports regulatory compliance for pharmaceutical and food applications.

Q: What benefits do these evaporators offer compared to single effect models?

A: Multiple Effect Evaporators provide greater energy savings, higher efficiency in concentration, improved product quality, and the ability to process larger volumes. The modular design enables tailored solutions, maximizing output and operational reliability.

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